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| TUFF COAT POLYMERS PRIVATE LIMITED |
About Us
An objective to serve clients with qualitative industrial paint and chemicals has been deriving force behind the establishment of Tuff Coat Polymers Private Limited in 1997. We are an ISO 9001:2008 certified manufacturer and supplier of Industrial Paint, Primer and Texture/ Structure Finish. Our product range is used in automobile, construction, and engineering industries for various applications. We provide different types of Industrial Paints such as Tuff Coat Stoving Enamel, Epoxy Surfacer/ Intermediate Coat, Lcf Wash Primer, Acrofast Primer Surfacer Zinc Phosphate, Epoxy Zinc Rich Primer, Tuff Coats Epoxy Stoving Paint, Tuff Coat Clear Lacquer, etc. These products are appreciated for their accurate composition and longer shelf life by several leading customers.
For producing high quality industrial paints, we have furnished our infrastructure with sophisticated machining and testing facilities. All the units are well equipped with state-of-the-art tools, equipment, and machinery that is instrumental to offering cost-effective and best-in-quality products that are precisely designed in accordance with the industry quality assurance standards or as per the clients' specifications. Under the able guidance our mentors Mr.Shirish D.Ponkshe and Mr. Prasad D. Purandare we have experienced remarkable success. Our leadership ability and domain know-how, we are able to comprehend the client's requirements and fulfil them within the given time frame.
Research & DevelopmentWe have a separate research & development department that helps us in expanding our existing product range of industrial paints. The department is engaged in researching and developing new products that suit specific requirements of customers, the best. For the ease of our researchers and development personnel, we have installed the latest tools & equipment herein. Some of them are enlisted below: - All type of laboratory glass ware to check acid value, amine value, iodine value, free formaldehyde content
- Electrical & manual balances
- Laboratory ovens
- Various types of Heating mantle & hot plates
- Hot water bath
- Melting point apparatus
- Incubator for temperature up to 1200 D.C
- Variable speed stirrer
- Hydrometer for checking the density of solvents
- Boiling range apparatus.
Utilizing above mentioned tools and equipment, the team efficiently conducts market or industrial research, which is focused on the following: - Finding new processing techniques
- Producing paints with improved features.
Our Working Procedure We have well defined working procedure by which, we are able to complete the task efficiently and within the scheduled time. Our working mechanism is a blueprint for our success, is elaborated below. - After procuring, we check raw material for their weight
- After this, the sample is drawn that is given to Q.C. lab along with GRR containing all details regarding dispatch
- After conducting requisite tests, the report is handed over to production dept. with the advice to use the raw material or not
- All test records of sourced raw material is kept for one year
- Our finish paint quality control starts during the production.
Product PortfolioOur long experience and expertise in this domain are the main factors that have made us proficient in manufacturing high quality products. Every product is processed through the latest technology and cutting-edge techniques. We make use of highly graded chemicals and many other materials in the production process. Understanding our clients' distinct requirements, we deliver them various types of products including the following: - Tuff Coat Stoving Enamel
- Epoxy Surfacer/ Intermediate Coat
- LCF Wash Primer
- Acrofast Primer Surfacer Zinc Phosphate
- Epoxy Zinc Rich Primer
- Tuff Coats Epoxy Stoving Paint
- Tuff Coat Clear Lacquer
- Texture / Structure Finish
- Lead/Chrome Free Paints
- Peelable Clear Lacquer
- Etch Primer With Hardener
- Tuff Coats Enamel
- Tuff Coat EP-101 Epoxy Paint.
In addition to above mentioned products, we also offer the following: - HB-285 Epoxy Surfacer/ Intermediate Coat ZnP.
Following are the salient features of our products: - Easy to use
- Available in various shades
- Dries quickly
- High gloss
- Resistant to corrosion, abrasion, water, and heat.
Dedicated TeamWe have support of skilled and dedicated professionals who have complete industrial acumen. They strive hard to process/produce the best quality industrial paints that find wide applications in various industries. Our team members are highly qualified and have extensive experience in this business domain. They work in a coordinated manner and keep themselves updated with the latest market changes. The team comprises following members: - Chemical engineers
- Machine operators
- Quality controllers
- R&D experts
- Warehousing and packaging personnel
- Sales and marketing executives.
Quality AssuranceWhile producing products, we never compromise on quality of raw materials at all. All chemicals and materials to be used in processing and production of paints are procured from reliable vendors. This enables us to provide unmatched quality products complying with international quality norms. We have received ISO 9001:2008 certification. Our team of quality controllers bears the responsibility of quality monitoring. The team stringently tests complete product range at every level so as to ensure reliability. Tests are undertaken on the following parameters: - Accurate composition
- Heat resistance
- Resistance to abrasion
- Quality.
For testing process, we use mentioned below instruments: - Hegman Gauge - To check the grinding & dispersions level of paint (3 no.)
- Ford Cup B4 - To check the viscosity of paints( 4 no.)
- Gloss meter - To check the gloss of different finishes viz. Glossy -S/G-Matt
- Impact tester - To check the impact test of the paints
- Mandrel 1/4 & 1/8inch - To check the flexibility of paints
- Cross hatch tester - To check the cross cut Adhesion of paint
- Checker boards - To check the hiding power of the paints
- Electrical oven - To check solid content of paints
- Bar Coaters - To apply equal film thickness of paints
- Dry film thickness gauge - To measure thickness of paints
- Various instruments - To check density of paint & other raw materials
- Automatic scratch Hardness machine - To check the hardness of the paint.
Robust InfrastructureBacked up by state-of-the-art infrastructure, our company has ability to keep pace with the latest market demands efficiently. Sprawled over a widespread area, our infrastructure is installed with the latest and hi-tech machines and equipment. They are operated by a team of qualified and experienced professionals. Following are some of the equipment and machines, we have installed at our units: - Attriators : Each having 150 liters volume capacity, which gives 300 liters of paint within 4hrs
- 1 high-speed stirrer
- 1 lab type sand mill for development
- 1 continuous type sand mill: It has 1 liter of paint per minute production capacity
- Resin kettle: 300 liters capacity.
Warehousing & PackagingWe have warehousing and packaging facility, which enables us to deliver products safely to clients. Our warehouse is spacious enough to accommodate a large number of products in a well managed manner. It has all requisite facilities that make storage process easier and hassle free. Furthermore, we have appointed warehousing experts who have knowledge of safe stocking and handling of product range without degrading chemical properties. We store products in various sections according to their types with proper labeling. Moreover, our packaging experts take special care of packing the products. They pack products in highly durable and reliable materials in order to keep the products safe from any kind of damage. Client SatisfactionClient satisfaction has been of paramount importance for us since the inception. Our products meet international quality standards that have made us prime choice among a number of worldwide clients. We utilize high grade ingredients and chemicals in the production process that are sourced from reliable vendors only. These are some of the highlighting facts that have made us capable of achieving complete client satisfaction. Why Us?We have client centric approach and thus keeping quality as prime concern at various stages of production. Furthermore, there are many significant factors that have contributed to our tremendous growth in the paints industry. Some of such factors are as follows: - Client centered approach
- Efficient workforce
- Sound infrastructure
- Timely delivery
- Cost-effective prices.
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